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GALVANIZING

Joint-Stock Company “Meridian” n. S.P. Korolov provides a wide range of galvanic plating for almost all types of materials:

  • multilayered protective and decorative plating of steel parts with copper-nickel-chrome;
  • copper-nickel-chrome plating;
  • solid, multilayer chrome plating of steel parts with length up to 1800 mm;
  • chrome plating of the complex formed molds with additional anodes;
  • tin-cadmium alloy plating of steel, aluminum and copper parts;
  • chemical nickel plating of aluminum, copper and steel parts;
  • chemical oxidation (blacking) of steel parts;
  • electrochemical oxidation (anodising) of aluminum parts with colored films;
  • chemical oxidation of aluminum parts;
  • vibration processing of small parts with Resler apparatus 

PLATING PROCESS IN ACCORDANCE WITH CORROSION RESISTANCE CLASSES

CRC1

-Zinc plating with an iridescent passivation Zn // Сn // T0 (5 – 8 μm)

– Powder Coating (70-100 μm)

– Priming or coloring (> 50 μm)

 

Standard: DIN 50979

CRC2

– Zinc plating, with an iridescent passivation Zn // Сn // T0 (5 – 8 μm), non drum-type method

– Alloy zinc-iron plating with iridescent passivation ZnFe // Cn // T0 (5 – 8 μm)

– Powder coating for phosphated surfaces (70-100 μm)

 

Standards:

DIN 50979, DIN 50979

CRC 3

Zinc plating with an iridescent passivation and sealed Zn // Сn // T2 (8-12 μm)

– Zinc-iron alloy plating with an iridescent passivation ZnFe // Cn // T0 (5 – 8 μm)

– Zinc-iron alloy plating with an iridescent passivation and sealed ZnFe // Cn // T2 (8-12 μm)

– Powder plating for the following structure: phosphating, cathode electrodeposition and weather-resistant plating (70-100 μm)

 

Standards:

DIN 50979, DIN 50979

DIN 50979, DIN 50979

 

гальванізація
гальванізація

ADVANTAGES OF METAL GALVANIZATION

Modern equipment

To ensure the quality and speed of execution of orders, the company has its own automatic galvanic line.

Quality

Application of galvanic coating by our specialists is a guarantee of your hardness, durability, antifriction, anticorrosive and decorative properties.

Cost

One of the advantages of a galvanic method of galvanizing of metal is a relatively small cost.

MODERN PROCESSING EQUIPMENT FOR FINISHED PRODUCTS

Electrolytic zinc plating allows obtaining a steel sheet with a flat surface (without glitter which is typically for hot galvanizing). A layer of zinc (5-10 microns) is determined by the zinc distribution – 10-100 g / m2. The main advantage of non-stop aggregates of electrolytic plating is zinc saving (the thickness of plating is 4-10 times smaller).

Another advantage of the electrolytic zinc plating is the absence of an intermediate layer between the basic surface and the protective layer which improves the mechanical properties and suitability of the steel sheets for stamping. The coating has a fine-grained structure and is more uniform in comparison with the stripe of a hot zinc plating. It has a matted surface that holds any color.

гальванізація

JSC Meridian n. S.P. Korolov is equipped with all necessary equipment, including an automatic zinc electroplating line with a bath size of 1600x900x1200 mm and a pre-processing automatic line for details to achieve a high quality of plating.

The order processing, its placement and execution takes less than 24 hours. The technological process of electrolytic zinc plating consists of three stages:

  •  Pre-processing of the surface (steel strip) for galvanizing.
  •   Process of electrolytic zinc plating.
  •   Finishing and fixing the coating.

PRICE LIST ON GALVANIZING AND COLORING

All orders are checked thoroughly before and after processing. The minimal order is 1 sq.m. or 5 kg of details/material. Large complex details are calculated individually. Details which are come for operating in oil, rust, with a surface oxidation should undergo additional pre-processing of the surface before galvanizing with a coefficient of 1.2

Name Cost per 1 sq.m. (UAH) with VATCost per 1 kg. (UAH) with VAT
Zinc plating164,4015,90
Plating of zinc, aluminum and copper alloy12,48
Chemical nickel plating of aluminum414,0040,20
Copper plating375,0035,40
Copper-nickel (steel, brass)468,0047,10
Chrome plating600,0054,90
Copper-nickel-chrome525,0052,20
Chemical nickel plating ( steel, brass )414,9040,50
Chemical nickel plating, aluminum nickel plating (glittering)459,0043,80
Anodising without color101,409,60
Anodising with color181,2012,00
Chemical oxidation ( conductive)98,107,80
Etching of aluminum, brass details69,007,20
Copper tin-cadmium471,0047,70
Chemical oxidation of steel102,0013,20
Vibro processing27,00
Electrochemical polishing249,9024,00
Chemical nickel, copper, tin-cadmium570,0057,00
Phosphating81,008,10
Cold oxidation of steel66,0010,14
Screen printing of nameplates 25,20
Stencil designe (1psc)150,00
Removal of a powder paint from small details150,0012,00
Screen printing of complex configuration (1 pcs)22,44
Screen printing of panels, cases (1 pcs)
11,52

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